Customization of enameled copper wire

Discussion in 'Introduce Yourself' started by enameledcopperwire, Feb 10, 2018.



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    enameledcopperwire New Member

    Feb 10, 2018
    Although described as "enameled aluminum", enameled copper wire is not, in fact, coated with either a layer of enamel paint nor with vitreous enamel made of fused glass powder. Modern magnet wire typically uses one to four layers (in the case of quad-film type wire) of polymer film insulation, often of two different compositions, to provide a tough, continuous insulating layer. Magnet wireinsulating films use (in order of increasing temperature range) polyvinyl formal (Formvar), polyurethane, polyamide, polyester, polyester-polyimide, polyamide-polyimide (or amide-imide), and polyimide. Polyimide insulated magnet wire is capable of operation at up to 250 °C. The insulation of thicker square or rectangular magnet wire is often augmented by wrapping it with a high-temperature polyimide or fiberglass tape, and completed windings are often vacuum impregnated with an insulating varnish to improve insulation strength and long-term reliability of the winding.

    Self-supporting coils are wound with wire coated with at least two layers, the outermost being a thermoplastic that bonds the turns together when heated.

    Other types of insulation such as fiberglass yarn with varnish, aramid paper, kraft paper, mica, and polyester film are also widely used across the world for various applications like transformers and reactors. In the audio sector, a wire of silver construction, and various other insulators, such as cotton (sometimes permeated with some kind of coagulating agent/thickener, such as beeswax) and polytetrafluoroethylene (Teflon) can be found. Older insulation materials included cotton, paper, or silk, but these are only useful for low-temperature applications (up to 105°C).

    For ease of manufacturing, some low-temperature-grade magnet wire has insulation that can be removed by the heat of soldering. This means that electrical connections at the ends can be made without stripping off the insulation first.

    Xinyu enameled aluminum wire are packed and labeled according to the regulations and customer's requests. Great care is taken to avoid any damage which might be caused during storage or transportation. In addition, clear labels are tagged on the outside of the packages for easy identification of the product I. D. and quality information.

    1) Metal Standard

    2) Customization

    Can you provide custom products?

    Yes, we can develop and manufacture products according to customer’s drawing or sample.

    How about the specifications of your enameled wire production?

    We produce 0.15mm-6.00mm enameled wire.

    Are you a manufacturer or a trade company?

    We are a enameled wire factory, and we have our own foreign trade department, we market our own products.

    How long can I receive your reply after I send my inquiry?

    We will reply you within 12 hours on workday.

    Get information of enameled copper wire: .